Incorrect use of this air suspension product can result in damage to the airbag, associated parts and / or the vehicle which is not covered under warranty. Periodically inspect your air suspension for operation, security, possible damage & component integrity. Airbag Man Brisbane is strictly a Corporate Research & Development Facility Only, if you are looking for supply & or install for your vehicle or application please fill out the Contact Us form & one of our Friendly Airbag Man Team Members will assist you further. Never drive with the air suspension fully inflated and or with the vehicle raised over the manufacturers suspension height. If the front of the tow vehicle raises less than this this it is likely no WDH is required, unless it is a small or particularly sensitive vehicle. If you have an air supply system other than manual inflation refer to the relevant document for information. It is recommended that only a properly qualified person installs the product and carries out maintenance. AIRBAG MAN CR5042HP Air Suspension Helper Kit Instruction Manual, AIRBAG MAN Air Suspension Coil Helper Kit Land Cruiser 200 User Manual, Air Suspension Coil Helper Kit Land Cruiser 200, AIRBAG MAN RR4708 Air Suspension Leaf Helper User Manual. Tighten the fittings one more turn or remove and apply a suitable thread sealant. International +61 7 3889 6556, Copyright 2022 Airbag Man & RKC Holdings pty ltd ABN 78 071 834 145. Use only enough air pressure in the airbags to maintain the Airbag Operating Height. Please ensure the Airbag Operating Height is maintained and any excessive leaks are checked and repaired. To maintain the Airbag Operating Height from front-to-back, add air pressure to both airbags in equal amounts gradually. FOR SUSPECTED WARRANTY CLAIMS PLEASE CONTACT THE AIRBAG MAN BEFORE REPAIRS ARE CARRIED OUT FOR ADVICE AND A CLAIM FORM MUST BE COMPLETED. Never overload your vehicle or exceed the manufacturers weight ratings. Airbag Man is proud to offer the best quality products and customer service. See what our existing Airbag Maners have to say! To remove: First release the air pressure from the system. If your vehicle has not been previously adjusted then the Airbag Operating Height is to be checked against the proportioning valve engagement to ensure the rear brakes are engaged in loaded conditions. Also see the Trouble Shooting Guide in this booklet for assistance before calling. The consent submitted will only be used for data processing originating from this website. Improper use or over-inflation may cause property damage or severe personal injury. An airbag requires much less air volume than a tyre, and therefore will inflate/deflate much more quickly. AIRBAG MAN CR5042HP Air Suspension Helper Kit Instruction Manual. (See Specific Airbag Operating Pressures)Common location of air leaksAir leaks are often due to damaged airline installed into the fitting which must be repaired by re-trimming to a clean section of the airline. Inspect entire length of tubing to make sure tubing is not trapped, melted together or cut from rubbing on sharp edges. Air leaks are often due to damaged airline installed into the fitting which must be repaired by re-trimming to a clean section of airline. You will now be operating on the original suspension as the vehicle manufacturer intended until a repair can be made. 2 Robertson Street, Brendale QLD 4500 An airbag requires much less air volume than a tyre, and therefore will inflate/deflate much more quickly. AXLE FITTED. To reduce our impact on the environment we are doing our part. Each airbag usually has a separate inflation valve. 2 Robertson Street, Brendale QLD 4500 Airbag Man Brisbane is strictly a Corporate Research & Development Facility Only, if you are looking for supply & or install, please fill out the Contact Us form. You can find the installation instruction under INSTRUCTION tab and product manual under DOWNLOADS tab on your product page. Ensure you load your vehicle evenly and safely within the manufacturers specifications. Airbags are also used to replace the existing suspension and give you fully adjustable heights whether it be lowered heights for show purposes, standard heights for every day driving and raised heights for clearance and maintaining your vehicles full weight carrying capacity and stability at all times. Removal Push the collet towards the body of the fitting, and then hold in that position whilst pulling the airline out. Inflate the airbags only enough to maintain the manufacturers suspension height, over-inflation to raise the vehicle above the manufacturers suspension height may result in unpredictable braking, handling, and/or become unstable, resulting in greater accident risk. Rinse the solution from the system when complete. Each airbag usually has a separate inflation valve. Brendale DC QLD 4500 If there is a hole the airbag must be replaced. We fit an Airbag Man suspension kit to the again of our 2012 Mazda BT50. Push the recut airline into the fitting as far as possible. To maintain the Airbag Operating Height from side-to-side, add more air pressure in small quantities, checking the pressure and height frequently. Our Airbag kits can also be used in conjunction with a lifted/raised suspension. Removal Push the collet towards the body of the fitting, and then hold in that position whilst pulling the airline out. WARNING STICKERThis is supplied with the kit and is required to be adhered to the vehicle to notify any potential driver that it has an air suspension system fitted. Never inflate an unrestrained airbag and fully deflate the airbags if: It is necessary to lift the vehicle by the chassis. If you have an air supply system other than manual inflation refer to the relevant document for information. Fasteners. Your existing leaf/coil spring suspension is too old and has sagged over time leaving the airbags to take the majority of the load and not being able to reach your standard ride height position. Push-to-connect fittings require a square cut to assure a seal. Never inflate an unrestrained airbag and fully deflate the airbags if: It is necessary to lift the vehicle by the chassis. Follow the instructions carefully to avoid injury, damage, and overloading of axles. Australia, Free Call 1800 247 224 (Australia Wide) It is not uncommon to have a pressure difference between the airbags after the vehicle has been brought to the Airbag Operating Height. International +61 7 3889 6556, Copyright 2022 Airbag Man & RKC Holdings pty ltd ABN 78 071 834 145. Inspect the airline tubing and the airbags to verify that they have not been damaged due to exposure to heat from the exhaust system. Ensure the airbags are always maintained at the stated Operating Height at all times and never exceed the Maximum Pressure. Should you have the exhaust system modified this may result in increased heat exposure to the airbags, which may reduce the life span. Airbags suit a wide range of vehicles with all sorts of suspension whether it be in between the leaf/axle and chassis, inside a coil spring and even a full coil replacement. An example of data being processed may be a unique identifier stored in a cookie. The air suspension system may include a variety of self-locking threaded fasteners.Prevailing-torque lock nuts may be more difficult to install or remove, but will not come loose under normal suspension operation. (AIRBAG OPERATING HEIGHT & MAXIMUM PRESSURE). Never exceed a manufacturers stated or Legal Gross Vehicle Mass or Axle Capacity (Weight Ratings). You will now be operating on the original suspension as the vehicle manufacturer intended until a repair can be made. The inflation valve cap can be used as valve core tool. Otherwise for manual inflation: Never overload your vehicle or exceed the manufacturers weight ratings. This manual provides information regarding the use and operation of your caravan air suspension system. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. This Airbag Man CR5042HP Air Suspension Helper Kit Instruction Manual provides guidelines for safe and effective use of your new air suspension kit. Push the recut airline into the fitting as far as possible. Check that the inflation valve is mounted to leave enough thread depth for the inflator to operate it. Do not use a tyre patch of any kind on an airbag. Air Fittings & Tubing. With the airbags installed on your vehicle and the vehicle sitting on a level surface, verify that the Airbag Operating Height is correct (See Airbag Operating Height & Maximum Pressure). (See Airbag Operating Height & Maximum Pressure). It all depends on the vehicle and the installer, our coil helper kits range from 1-4 hours fitting time and our leaf helper and full coil replacement kits 2-4 hours fitting time. Watch on Where do the airbags go? Learn about the AIRBAG MAN RR4708 Air Suspension Leaf Helper with this user manual. Each airbag usually has a separate inflation valve. These systems are a switching circuit to give two states of front to rear brake bias dependent on the position of the lever on the valve. If there are bubbles coming from the fitting and tubing connection you will need to disconnect the tubing and check for any scratches on the tubing before reconnecting, if all clear recut with a sharp Stanley knife or Airbag Man tube cutter and connect. FITTINGS & TUBINGYour kit will include push-to-connect air fittings. If your vehicle is equipped with such a control system, please refer to that devices instructions. Upgrading your tow vehicle's suspension so that it's up to the task is one of those key areas. Worn, damaged or mismatched suspension components are to be addressed to ensure the correct height can be achieved and maintained across the vehicle. Contents hide 1 AIRBAG MAN RR4708 Air Suspension Leaf Helper 2 WARNINGS & IMPORTANT INFORMATION 3 GENERAL OPERATING INSTRUCTIONS 4 MAINTAIN AIRBAG OPERATING HEIGHT 5 INFLATING & DEFLATING THE AIRBAGS 6 MAINTENANCE 7 FITTINGS & TUBING 8 ENSURE SCRATCH-FREE STRAIGHT AIRLINE 9 AFTER-SALES SERVICE 10 Documents / Resources 10.1 Related Manuals / Resources AIRBAG MAN Continue reading "AIRBAG MAN . Leaks can also occur in the attachment of the air fittings to the airbags due to the fittings not being tight enough or sealed with thread sealant. Tubing must be cut squarely to avoid burrs in the connection to the air fittings. International +61 7 3889 6556, Copyright 2022 Airbag Man & RKC Holdings pty ltd ABN 78 071 834 145. DISCONNECT - Cut tube to 50mm and use hot water to soften the tube. An airbag requires much less air volume than a tire and therefore will inflate/deflate much more quickly. PO Box 5883 If your vehicle is equipped with such a control system, please refer to that devices instructions. Periodically inspect your air suspension for operation, security, possible damage & component integrity.As with your vehicles tires, an airbag is a pneumatic device that supports a portion of the vehicles weight. Inflate the airbags to the maximum allowed pressure and spray all components with soapy water mix. It is recommended by Airbag Man that only a properly qualified person installs the product and carries out maintenance.If you are not qualified and attempt to carry out such work ensure that all safety equipment is used and safety standards are met. The manufacturers weight ratings are stated on the specification plate on the vehicle. Brendale DC QLD 4500 Unsure? Never exceed a manufacturers stated or Legal Gross Vehicle Mass or Axle Capacity (Weight Ratings). You should weigh your vehicle on an authorised weighbridge when it is fully loaded and in a level condition to determine if you are exceeding the manufacturers weight ratings. An airbag operated below or above the stated Operating Height or over/under pressurised can result in airbag failure or vehicle damage. This is supplied with the kit and is required to be adhered to the vehicle to notify any potential driver that it has an air suspension system fitted. Manage Settings Never drive with the air suspension fully inflated and or with the vehicle raised over the Airbag Operating Height. Airbag Man Brisbane is strictly a Corporate Research & Development Facility Only, if you are looking for supply & or install for your vehicle or application please fill out the Contact Us form & one of our Friendly Airbag Man Team Members will assist you further. How you inflate and deflate your tyres is the same way you inflate your airbags either with a portable compressor or utilising the free air facilities at your local service station. Keep this documentation with your vehicle for future reference. Ensure the airbags are not inflated above the Maximum Pressure (See Specific Airbag Operating Pressures). FREECALL 1800 247 224. If there is a hole the airbag must be replaced. Australia. If you use a sharp utility knife or razor blade great care must be taken in all cases not to cut yourself during this operation. WARNING STICKER If mounted through material thicker than 5mm it may not allow the valve to open. (See Airbag Operating Height & Maximum Pressure). Required fields are marked *. Should you have the exhaust system modified this may result in increased heat exposure to the airbags, which may reduce the life span. Push-to-connect fittings require a square cut to assure a seal. Heating the connection end with hot water will soften the tube to help. Ensure the airbags are not inflated above the Maximum Pressure (See Airbag Operating Height & Maximum Pressure). If you are not qualified and attempt to carry out such work ensure that all safety equipment is used and safety standards are met. Please contact Airbag Man before any exhaust modifications are carried out. If you add our airbags & inflate them to return your vehicle back to its level ride height position you are eliminating that factor and gaining back the travel/flex that you lost when under load. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. If there is a hole the airbag must be replaced. Polyair also use a barb style fitting connection which may not handle the increased pressure you are looking for. Tighten the fittings one more turn or remove and apply a suitable thread sealant. Apply the soap solution to all air fittings, valve core, and airbag. Required fields are marked *. (See Airbag Operating Height & Maximum Pressure). SPECIFIC AIRBAG OPERATING PRESSUREScan be found in the Fitting Instruction document or via our websiteThe manufacturers suspension height relates to the primary suspension components. Ensure the vehicle is adjusted to the manufacturers suspension height after any test and before driving. This amount will vary depending on the load, location of the load & the condition of existing suspension. See opposite. By Emma If you're thinking about hitching up and taking off on an awesome Aussie adventure, there are quite a few things to consider for your set-up before you even leave the driveway. Samsung Galaxy Tab S7 FE Unboxing & Hands On, AIRBAG MAN CR5042HP Air Suspension Helper Kit, AIRBAG MAN RR4708 Air Suspension Leaf Helper User Manual, ULINE Laptop System Suspension Box Kit Installation Guide, Goldair GCPACWK Portable Air Conditioner Window Kit Instruction Manual. The safety of the vehicle and compliance with relevant State & Federal regulations is the responsibility of the vehicle owner. If your existing suspension/springs/shocks are tired then you will find that the airbags are over working trying to support the weight of the vehicle and the load being towed or carried which can lead to possible failure and incorrect operation of your airbags.If you have a brand new vehicle with stock suspension then yes you can add the airbags to suit, this will guarantee that the load is shared evenly across the suspension and the airbags, providing you perform correct operation of your airbags as stated in your Airbag Man product owners manual. If you encounter an air leak or have carried out repairs to the air system a leak check has to be performed. Fitting Airbag Man air suspension does not increase the vehicles stated weight ratings for GVM (gross vehicle mass), GCM (gross combined mass), individual axles or tow ball loads. Should you have the exhaust system modified this may result in increased heat exposure to the airbags, which may reduce the life span. THE INCORRECT RUMOURIf you fit airbag suspension to your vehicle it will bend the chassis. Never exceed the manufacturers weight ratings for the overall vehicle (GVM) or individual axles. WARRANTYOur Warranty operates in addition to (and does not exclude, restrict or modify) any rights or remedies to which you may already be entitled under the Australian Consumer Law or any other relevant law relating to this product. Airbag Man have a massive specialist network Australia and worldwide, simply emailinfo@airbagman.com.auor free call us on1800 247 224(Australia free call number only) and we will put you in the right direction of one of our experienced Airbag Man Specialists in your local area. Only qualified persons should install and maintain the product. Never ride with the vehicle raised over the Airbag Operating Height. Wireless by Airbag Man Watch on Always maintain the Airbag OPERATING HEIGHT under all loads, Load the vehicle within its legal payload, Inflate, returning the vehicle to Airbag OPERATING HEIGHT within the Airbag MAXIMUM PRESSURE. Should you require spare parts please locate the kit part number found in the fitting instructions and call us for assistance. Check for dirt in the valve core and correct operation of the valve. AIRBAG MAN RR4708 Air Suspension Leaf Helper, AIRBAG MAN Air Suspension Coil Helper Kit Land Cruiser 200 User Manual. AIRBAG OPERATING HEIGHT & MAXIMUM PRESSURE can be found in the Fitting Instruction document or via our website. FOR SUSPECTED WARRANTY CLAIMS PLEASE CONTACT AIRBAG MAN BEFORE REPAIRS ARE CARRIED OUT FOR ADVICE AND A CLAIM FORM WHICH MUST BE COMPLETED. Do not use aerosol tyre repair products in airbags. If mounted through material thicker than 5mm it may not allow the valve to open. Feel free toget in touch. Please ensure the manufacturers suspension height is maintained and any excessive leaks are checked and repaired. Never weld within sight of an un-protected airbag; they are severely affected by weld UV & heat. You have purchased, AIRBAG MAN RR4708 Air Suspension Leaf Helper WARNINGS & IMPORTANT INFORMATION This Airbag Man air suspension system, S-6719,S-12703 LAPTOP SYSTEM SUSPENSION BOX KIT 1-800-295-5510 uline.com PARTS INCLUDED Frame x 2 Accessory Pad x 1 Shipping, Goldair GCPACWK Portable Air Conditioner Window Kit Installation Instructions Thank you for choosing this Goldair product. Lock washers are not required when using a fastener with pre-applied thread locking compound. 26K views 8 years ago Air Suspension to suit Standard & Raised Toyota Land Cruiser 70-79 Series - Airbag Man RR4700 (Standard Height) RR4708 (Raised Height) Kit Installation Video. STEP 14 - FITMENT COMPLETION Reattach all suspension components removed earlier and return the vehicle to driving position. If you are going to remove an airbag or other component from the suspension: If an airbag has failed while you are travelling STOP in a safe manner and place to effect a repair. 131K views, 782 likes, 21 loves, 53 comments, 186 shares, Facebook Watch Videos from Airbag Man: Enjoy this VW Amarok Airbag Suspension Install by Jacob & Benny :) Search Your Vehicle Now:. Ensure you are fully conversant with how to position load on your vehicle. The below information is to be used as a guide and in all instances we encourage the end user to seek advice from their local regulatory authorities or call Airbag Man Direct on1800 247 224(Australia Wide), IN ACCORDANCE WITH VSB14 and STATE OR TERRITORY REQUIREMENTS, ON AIR COIL REPLACEMENTAIR CONTROL FITTED. MAINTAIN AIRBAG OPERATING HEIGHT BY ADJUSTING AIRBAG PRESSURE, ENSURE SCRATCH-FREE STRAIGHT AIRLINE FOR PUSH TO CONNECT FITTING SEAL. Improper use or over inflation may cause property damage or severe personal injury. INFLATING & DEFLATING THE AIRBAGS(See Specific Airbag Operating Pressures)Before adjusting air pressure ensure no one is near or under the vehicle, as they may become trapped or injured. (See Airbag Operating Height & Maximum Pressure). Ensure airbags are adjusted to the manufacturers suspension height after any test and before driving. Otherwise for manual inflation: Never ride with the vehicle raised over the Airbag Operating Height. Inspect and wash any accumulated sand, gravel or other road debris from the airbags and brackets. Look for air bubbles forming in these areas and obvious leaks visually. If your airbags are not lifting your vehicle up to its standard ride height position, it could be due to a number of reasons. It is not uncommon to have a pressure difference between the airbags after the vehicle has been brought to the manufacturers suspension height. Make sure all connections are made. It is recommended to operate your vehicle at reduced speeds to avoid further damage to your vehicle or suspension. The inflation valve cap can be used as valve core tool. Check for obstruction or components that may be restricting the suspension. There must be at least 13mm (1/2) of clearance all around. It has been done in the past but issues may be encountered when fitting the high pressure sleeves over the airbag due to the airbag forming the shape of the coil for a long period of time making it much harder to slide over (Airbag Man cant guarantee the sleeves will fit over your existing airbag kit) we recommend purchasing the high pressure kit before installing your airbags to your coil spring suspension. . Finding a stubborn leakWith the airbags on the vehicle, inflate to the maximum allowed pressure then start at one end of the airline and inspect for leaks. However, it may be possible to re-use your old airbags and just purchase new brackets to suit your new vehicle suspension and away you go. Please ensure the Airbag Operating Height is maintained and any excessive leaks are checked and repaired. Ensure airbags are adjusted to the Airbag Operating Height after any test and before driving. If leak detected, check and tighten the airbag fittings (if required), remove the airline tubing, re-cut and re-test. SPARE PARTSWe carry an extensive range of spare parts and have knowledgeable service dealers throughout the country. Your email address will not be published. We have it under the PRESSURES & HEIGHTS tab as well as on the last page of the installation instruction. Locate where the airbag inflation valves have been situated on your vehicle. Airbag will not inflateDo you have a good air supply? Under load return your vehicle to the manufacturers suspension height by adding air to each airbag in turn. If you use a sharp utility knife or razor blade great care must be taken in all cases not to cut yourself during this operation. You should weigh your vehicle on an authorised weighbridge when it is fully loaded and in a level condition to determine if you are exceeding the manufacturers weight ratings. A vehicle loaded in an improper manner can greatly affect safety & stability and may result in twisting and stress on the chassis and overloading of axles resulting in injury and / or vehicle damage. To reduce the risk of failure, we strongly recommend the following:Never inflate an unrestrained airbag and fully deflate the airbags if:It is necessary to lift the vehicle by the chassis. Ensure you are fully conversant with how to position the load on your vehicle.A vehicle loaded in an improper manner can greatly affect safety & stability and may result in twisting and stress on the chassis and overloading of axles resulting in injury and/or vehicle damage.